TRENDnet Router trend COMBI 650 User Manual

Com bi 65 0  
SAFETY P RECAUTIONS  
Always switch off the power and unplug the  
router when changing cutters or when making  
adjustments.  
Do not over-tighten collet as this will score the  
shank and create a weakness there.  
It is also advisable to periodically check the  
router collet nut for wear.  
Always wear protective goggles when routing.  
Wear sound protective ear muffs when routing  
for long periods of time.  
Us e ful Advice  
Always wear a dust mask or respirator. Use  
Judge your feed rate by the sound of the  
motor. In time, the operator will acquire a  
‘feel’ for the router, and a feed speed relative  
to the work will come naturally. Too slow a  
feed will result in burning.  
dust extraction equipment whenever possible.  
Do not wear loose clothing. Make sure baggy  
sleeves are rolled up and ties are removed.  
Always remove spanners and hex keys from  
the workpiece before switching router on.  
Apply the normal precautions as with any  
electric power tool.  
Keep hands well clear of the router cutter  
when routing.  
The main abuse of routing machines is the  
inclination for operators to overload them.  
The motto is ‘Keep the revs up’. The drop in  
revolutions should not exceed, if possible,  
more than 20% of full running speed.  
Avoid accidental starting of the router. Make  
sure the power switch is in the ‘Off’ position  
before plugging in and connecting to the  
electrical supply.  
The motor of a router is susceptible to the  
accumulation of sawdust and wood chips, and  
should be blown out, or ‘vacuumed’,  
frequently to prevent interference with normal  
motor ventilation.  
Never leave the router unattended when  
running. Always wait until the router comes to  
a complete stop before making any  
adjustments.  
Do not switch the router on with the cutter  
touching the workpiece.  
Refer to the Instruction Manual supplied with  
your router for full details of its features and  
safety information.  
Mount the workpiece securely to a work  
bench or to a workboard fitted to a suitable  
surface.  
Trial cuts should be made on waste material  
before starting any project.  
Periodically check all nuts and bolts to make  
sure they are tight and secure.  
Cutte r Ca re  
Do not drop cutters or knock them against  
hard objects.  
Cutters should be kept clean. Resin build-up  
should be removed at regular intervals with  
Resin Cleaner®. The use of a dry lubricant  
will act as a preventative such as Trendicote®  
PTFE spray.  
Cutter shanks should be inserted into the  
collet at least 3/4 of shank length to prevent  
distortion. A distorted collet should be  
discarded, as it can cause vibration and  
damage the shank.  
-3-  
 
Com bi 65 0  
Description  
Order Ref.  
ACCESSORIES  
Craft Range Cutter  
C153x1/2TC  
Re com m e nde d Cutte rs  
As above with TC centre tip  
C153Dx1/2TC  
A 12.7mm (1/2”) diameter cutter must be used,  
which has a 50mm cutting reach and plunge cut  
facility.  
Trade Range Cutter  
TR17x1/2TC  
As above with TC centre tip  
TR17Dx1/2TC  
Router must be plunged in stages of maximum  
8mm in one pass.  
Professional Range Cutter  
3/83x1/2TC  
As above with TC centre tip  
3/83Dx1/2TC  
As per 3/83 but with shorter shank  
for Makita, Ryobi & Hitachi routers  
3/83Mx1/2TC  
RT/11x1/2TC*  
Order Ref. C153, TR17D, TR17, 3/83D, 3/83M  
Order Ref. RT/11, RT/11M  
Replaceable tip cutter  
Above cutter (with shorter shank)  
for Makita, Ryobi & Hitachi routers  
RT/11Mx1/2TC*  
Replacement blade (1 off)  
Replacement blade (10 off)  
RB/A  
RB/A/10  
*This cutter has a 30mm tip length but will cut to a  
maximum depth of 50mm.  
Fits following Router Models  
Sub-ba s e Se ts  
Description  
Order Ref.  
To obtain a perfect accurate close fitting joint, a  
30mm guide bush must be used. The guide bush  
must always be fitted concentric with the cutter.  
This can be achieved using Trend sub-bases and  
30mm outside diameter guide bush ref. GB30.  
Elu MOF31,77,98,131,177(E),  
Bosch GOF1600A & 1700ACE  
DeWalt DW625EK  
Felisatti R346EC  
GB/5  
Trend sub-bases have a central recess to allow  
fitting of the Trend guide bush to most makes of  
routers and are available ready to fit the most  
popular makes.  
Makita 3612BR & 3600B  
Ryobi RE600N & R600N, RE601  
GB/5/A  
GB/5/D  
GB/5/J  
GB/5/K  
Hitachi M12V, M12SA & TR12  
Makita 3612C & 3612  
Bosch 1300ACE  
Two types are offered GB/5 and UNIBASE.  
All sub-bases contain screws, a line-up bush and  
two line-up pins. The line-up pins and bush  
ensure exact alignment of sub-base with router  
spindle, when fitted with the relevant collet.  
Freud FT2000E  
AEG OFSE2000  
Casals FT2000VCE  
GB/5/L  
GB/5/M  
GB/5 Set comprises the following  
Flex OFT3121VV,  
Portercable 7539, 7519  
Sub-base  
GB10  
trend  
o u trt  
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Felisatti TP246(E), Festo OF2000E,  
Kinzo 25C46, Mafell L065E,  
Metabo OF1612 & OFE1812,  
Performance PRO1250,  
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Ryobi R500 & R502, Skil 1875U1,  
Triton TRB001, Wadkin R500  
GB/5/S*  
*Please state model when ordering.  
1/2” shank  
line-up pin  
1/4” shank  
line-up pin  
170mm Ø x 8mm  
-4-  
 
Com bi 65 0  
Fits following Router Models  
Atlas Copco OFSE2000  
Bosch GOF 1300ACE, 1600A, 1700ACE  
Casals FT2000VCE  
UNIBASE comprises the following  
UNIBASE  
DeWalt DW625EK, 629  
Draper R1900V  
UNIBASE  
Elu MOF 31, 77, 98, 131, 177(E)  
Faithful FPPR2000E  
170mm Ø  
x 8mm  
Felisatti TP246(E), R346EC  
Festo OF2000E  
16mm  
Freud FT2000E  
1/4"  
8mm  
Hitachi MI12V, M12SA, TR12  
Metabo OF1612, OFE1812  
Ryobi RE600N, R600N, RE601, R500, R502  
Skil 1875U1  
1/2"  
12mm  
1/4”+ 1/2”  
shank  
line-up pin line-up pin  
8mm +  
12mm shank  
Wadkin R500  
Description  
Order Ref.  
Universal sub-base  
UNIBASE  
GB30 30mm Guide Bush  
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Description  
Order Ref.  
GB30  
30mm guide bush to fit sub-bases  
Ge ne ra l ins tructions for fitting  
s ub-ba s e s to Route r  
1. Fit line-up guide bush onto sub-base, with  
screws supplied.  
2. Fit 12.7mm (1/2”) shank line-up pin into collet  
of router. Plunge router until pin projects  
through base and lock plunge.  
3. Locate guide bush and sub-base assembly  
over protruding pin.  
4. Line up fixing holes and fit screws.  
5. Now tighten up screws.  
6. Remove line-up bush and line-up pin.  
Alignment should now be correct. Fit 30mm  
guide bush and cutter.  
7. Periodically check the sub-base is concentric  
to the spindle of the router.  
-5-  
 
Com bi 65 0  
Pa ne l Butt Conne ctors  
Panel butt connectors are essential for  
connecting worktops. They fit into the recess on  
the underside of the worktop and are tightened  
with a 10mm spanner. The jig has integral bolt  
recess slots to allow the bolt recess to be cut in  
the underside of the worktop, using the cutter.  
The recess is elongated to allow easy access for  
the spanner. Two types are offered, plastic  
ended or metal ended. Plastic ended offer better  
grip.  
Description  
Order Ref.  
Panel Butt Connectors plastic ends  
(pack of 10)  
(pack of 50)  
(pack of 100)  
(pack of 1000)  
PC/10  
PC/50  
PC/100  
PC/1000  
See the latest Trend Routing Catalogue for  
details.  
Panel Butt Connectors metal ends  
(pack of 10)  
PC/10/M  
(pack of 50)  
PC/50/M  
(pack of 100)  
(pack of 1000)  
PC/100/M  
PC/1000/M  
Bis cuit Jointe r for the Route r  
Worktops with inadequate support below them  
need additional stability by biscuit jointing the  
edges. The Trend biscuit jointing set for the  
router together with the No.20 biscuits will  
ensure worktops do not sag or warp in time, see  
the latest Trend Routing Catalogue for details.  
Description  
Order Ref.  
Craft Range Biscuit Jointer Set  
Trade Range Biscuit Jointer Set  
C152x1/2TC  
TR35x1/2TC  
Professional Range Biscuit Jointer Set 342x1/2TC  
No.20 Biscuits –  
Quantity  
100  
BSC/20/100  
1000  
BSC/20/1000  
Grippe r Cla m p  
Description  
Order Ref.  
100mm (4”) min.  
throat depth  
Gripper Clamps  
6003010  
(Two off required)  
IM P ORTANT!  
Two he a vy duty quick a ction or  
grippe r cla m ps with throa ts of  
a t le a s t 100m m (4”) a re  
re quire d to s e cure the jig to the  
worktop. Whe ne ve r fa s t a ction  
cla m ps a re us e d, e ns ure the y  
do not foul the route r pa th a nd  
tha t the y a re s e cure ly tighte ne d.  
-6-  
 
Com bi 65 0  
Ca rry Ca s e  
Description  
Order Ref.  
CASE/650  
Hard wearing carry case to protect and allow  
ease of carrying of the COMBI650 Jig.  
Carry Case for COMBI650  
Fill a nd Se a l  
Description  
Order Ref.  
A solvent and silicone free coloured bonding  
sealant used to seal worktop joints to prevent  
moisture reaching the core material. Available  
in nine colours, Fill and Seal can be intermixed  
to match all laminate colour variations.  
Sufficient to join four 700mm worktops, it is  
supplied in 100ml flexible tubes, allowing it to  
be squeezed into the joint prior to closing the  
joint faces. Low odour and mould resistant the  
sealant has a fast curing time of around 20  
minutes.  
Black Ash  
FS/100/BA  
FS/100/CB  
FS/100/CH  
FS/100/DB  
FS/100/EG  
FS/100/OW  
FS/100/PG  
FS/100/PW  
FS/100/TE  
China Blue  
Champagne  
Deep Buff  
Empire Green  
Oyster White  
Pastel Grey  
Polar White  
Terracotta  
Pack of 9 colours  
FS/100/PACK  
-7-  
 
Com bi 65 0  
ASSEM BLY  
Loc a tion Bus h Ide ntific a tion  
Ma rgin Dis ta nce  
Two location bushes are used in different holes  
in the jig to align the correct template aperture  
for the application.  
Allow 8.5mm when cutting joints. Measure or  
use a batten of this  
thickness to aid  
setting out.  
The holes are colour coded for easy  
identification with dots as follows:  
Cutter  
Green dot – Female Joint  
Guide bush  
Red dot  
– Male Joint  
30mm Ø  
Sub base  
Yellow dot – Connector Recess  
The jig has a colour coded key on its label for  
quick reference.  
Template  
Location  
bush  
Location bushes are held in position by ‘O’ rings.  
Insert the smallest end of the bush into the hole  
by lightly pushing and turning at the same time.  
If the bushes are tight use a lubricant on the ‘O’  
ring. Ensure bushes are fully home before use.  
When using jig ensure location bushes do not  
foul workbench.  
Worktop  
8.5mm  
Se tting out the Joints  
When cutting a joint ensure location bushes  
contact the postformed edge of the worktop. For  
certain joints the worktop will need to be inverted  
so that all cuts are made into the postformed  
edge, never out through it. When routing worktop  
the balancing paper on the underside may feather  
edge – this feather edge should be removed with  
abrasive paper.  
O ring  
Location bush  
Cut male with laminate down  
Right hand joint  
Cut female with laminate up  
23mm  
The joint takes up 23mm, this should  
be allowed for with extra material in the  
length of the male worktop.  
Male  
Postform edge  
Female  
Plan view  
PENINSULA  
of joints  
Female  
Postform edge  
Male  
IM P ORTANT!  
In orde r to pre ve nt bre a kout of  
the la m ina te , rota tion of the  
cutte r a nd fe e d dire ction m us t  
a lwa ys be into the pos tform  
e dge of the worktop.  
Postform edge  
Cut male with laminate up  
Left hand joint  
Cut female with laminate down  
-8-  
 
Com bi 65 0  
Se tting the Le ngth Stop  
OP ERATION  
Se tting the Le ngth Stop for the  
Fe m a le Joint  
Length stop on  
underside.  
Retained with  
screw & knob  
Carry out the setting operation first:  
Fit bushes into Red dot location holes and  
offer the jig to the worktop as shown. The  
Green dot location holes will be  
uppermost.  
Position the jig across the width of the  
worktop. Loosely fit the length stop.  
Location  
bushes  
Fasten length stop to template so that it  
traps the template across the worktop  
between the Red dot location bushes and  
the stop. Tighten up the knob.  
(Red dot)  
Remove the bushes from Red dot location  
hole. The template is now set to cut the  
correct length of joint.  
Le ngth Stop Arra nge m e nt  
Fe m a le Joint  
Fit two location bushes in Green dot holes.  
(The Green dots must be uppermost.)  
Leave the length stop bush in position.  
Place the template onto the worktop to be  
cut, ensuring the location bushes are  
touching the worktop. Now cramp securely  
in position using two quick action clamps  
ensuring they will not foul the router path.  
Routing the fe m a le pa rt of the Joint  
Set cutter depth.  
Plunge router and cut joint in a series of  
passes, feeding left to right.  
Length stop  
IM P ORTANT!  
Whe n cutting a joint, hold the  
route r guide bus h ha rd a ga ins t the  
te m pla te a nd cut from le ft to right.  
It is re com m e nde d tha t the de pth  
s tops of the route r a re us e d to s e t  
the de pths of cut. Se ve ra l s ha llow  
pa s s e s of the route r s hould be  
m a de a nd it is not ne ce s s a ry to  
le a n he a vily on the route r or the  
jig. Allow the we ight of the route r  
to re s t on the pa rt of the te m pla te  
which is re s ting on the worktop.  
Ens ure route r re m a ins pa ra lle l a nd  
upright a t a ll tim e s .  
Postform  
edge  
Location bushes  
(Green dot)  
-9-  
Com bi 65 0  
Ma le Joint  
Routing the m a le pa rt of the Joint  
Depending on accessibility lay female worktop  
into position on units. Lay male worktop on top  
and support other end. Using a pencil draw  
round the female cut onto the male. If  
inaccessible lay female onto male. Depending  
on a right or left hand joint, the pencil line may  
need to be transferred on to the other side. Due  
to the difference between the cutter and the  
guide bush diameters, the cutter path will be  
8.5mm over from the edge of the template,  
therefore either measure 8.5mm or use a  
packing piece of this size to offset the template  
by this amount to ensure the cutter cuts along  
the pencil line.  
Quick action  
clamp here  
Direction of  
router travel  
The postformed edge of the worktop must  
always be in contact with the location bushes,  
this means that to cut a male right hand joint, the  
worktop must be inverted. Remembering to cut  
into the postformed edge.  
Location bushes  
(Red dot)  
Insert two location bushes into holes marked  
Red dot. Face marked Red dot must be  
uppermost.  
Place template across the width of the  
worktop. Clamp jig securely to worktop.  
IM P ORTANT!  
Te s t fit the joints toge the r,  
a bra s ive pa pe r m a y be re quire d  
to cle a n up the chipboa rd core .  
Cut the male joint before finally cutting the  
worktop to length. All cuts must be fed left  
to right.  
Out of s qua re Joints (m a x. 3°)*  
It may not be possible to position all joints at 90°,  
in this case it is the male part of the joint that  
has to be adjusted.  
The length stop has a mitred end which is used  
to set up for an out-of-square joint up to 3°.  
To mark out an out-of square joint, first lay the  
female worktop on the cupboard carcass in its  
correct position. Next lay the male section of the  
worktop on the carcass and on top of the female  
section of the worktop. Support the other end of  
the male worktop. Using a pencil and from  
underneath the worktop mark around the female  
joint onto the male section of the worktop, if  
access is difficult lay the female worktop onto the  
male worktop, support other end and mark with  
pencil from above. This drawn line is the male  
cut line.  
*Please Note:  
Out-of-square joints are possible, but the  
finished joint will not be as good as a 90° joint.  
-10-  
 
Com bi 65 0  
Se tting up le ngth s top for out-of-  
s qua re joints  
Insert both location bushes into Red dot  
holes. Red dot face uppermost.  
Lay jig across the worktop, ensure the  
location bushes touch the postform edge.  
Clamp jig in position with quick action clamps.  
Draw a line 8.5mm away from the jig slot  
edge.  
Direction of  
router travel  
Quick action  
clamp here  
With the mitred end of the length stop facing  
towards the back of the worktop, as shown.  
Fit the length stop onto underside of jig by  
using the countersunk bolt, washer and knob  
into one of the holes in the jig. The bolt  
should be put into the jig from above, do not  
tighten. Carefully position the point of the  
length stop so that it lines up with the 8.5mm  
margin pencil line. When the correct position  
has been obtained tighten bolt and knob  
sufficiently to prevent length stop from  
moving.  
Location bushes  
(Red dot)  
Parallel pencil line  
8.5mm from jig slot edge  
Remove location bushes.  
Lay jig with length stop set onto male work  
top that is to be cut. Allowing for the 8.5mm  
margin and using the length stop as a pivot  
point (pivot point on cut line), position the jig  
so the jig slot edge is parallel to the drawn  
pencil line. Re-check positioning.  
8.5mm margin  
pencil line  
Cutting m a le  
joint on out-of-  
s qua re joints  
Clamp jig to worktop securely using quick  
action clamps.  
Remove length stop and bolt assembly as  
these are for setting up only and are not  
required when routing.  
Direction of  
router travel  
Quick action  
clamp here  
Set cutter depth.  
Shown  
Plunge router and cut the male joint, feeding  
left to right in a series of shallow passes,  
feeding left to right.  
exaggerated  
Male joint  
cut line  
IM P ORTANT!  
Afte r s e tting for out-of-s qua re  
joint the le ngth s top m us t be  
re m ove d or it could com e in  
conta ct with the route r cutte r.  
Jig slot edge 8.5mm away  
from male joint cut line  
Male joint  
cut line  
Pivot point on  
male joint cut line  
-11-  
 
Com bi 65 0  
Cutting the Bolt Re ce s s e s  
Routing the bolt re ce s s in the  
fe m a le pa rt of the joint  
When the joint has been tested, proceed as  
follows to cut the recess for panel butt  
Underside of worktop  
Quick action  
clamp here  
connectors on the underside of the worktop.  
The same cutter and guide bush are retained  
and used with the integral bolt recess slots in the  
jig to produce the recesses for the panel butt  
connectors. The bolt recess position can be  
gauged approximately 150mm from the edge of  
the postform edge, or where access is possible  
with kitchen units. Mark with pencil both  
positions on the underside of the worktop.  
Insert the location bushes into the Yellow dot  
holes as shown.  
The template may need to be inverted  
when cutting some bolt recesses.  
Quick action  
clamp here  
Pencil  
mark  
Pencil  
mark  
Securely clamp jig to worktop.  
150mm  
Direction of  
router travel  
Location bushes  
(Yellow dot)  
The bolt recesses should be  
approximately 20mm deep although  
this will depend upon the thickness  
of worktop.  
Once one bolt recess is cut move jig  
over to the remaining pencil lines and repeat.  
Repeat the procedure for the male joint.  
Routing the bolt re ce s s in the  
m a le pa rt of the joint  
Underside of  
worktop  
Quick action clamp here  
IM P ORTANT!  
Be s t re s ults a re a chie ve d  
whe n the ce ntre line of the  
bolt corre s ponds to the  
ce ntre line of the worktop.  
Cla m p jig s e cure ly to  
worktop.  
Pencil  
mark  
Direction of  
router travel  
Pencil  
mark  
150mm  
Location bushes  
(Yellow dot)  
-12-  
 
Com bi 65 0  
Stre ngthe ning the Joint  
If the joint between the worktops is not  
supported underneath, after some time the joint  
may ‘sag’ and become misaligned; to reduce this  
the joint should be reinforced with a loose  
tongue or biscuit dowels. The biscuit jointing  
cutter set Trend Ref. 342 can be used with a  
portable router. The size of biscuit used should  
be No. 20.  
Underside View  
Ref. BSC/20/100 (100 biscuits)  
Ref. BSC/20/1000 (1000 biscuits)  
A 650mm worktop should have at least 5  
biscuits.  
Se a ling the Joint  
The cut edges of the joint should be coated with  
a water-resistant adhesive, or sealant before  
assembly, to prevent moisture seeping into the  
core of the worktops, which would swell and  
disfigure the worktop.  
Use a fine grit abrasive paper to clean up the  
torn wood chips of both mating surfaces. Lightly  
run the abrasive paper along the edges to de-nib  
the cut chipboard edge. This will ensure a tidy  
joint is achieved.  
Cutter Ref. 342  
Biscuit  
No.20  
Waterproof  
PVA  
Gua ra nte e  
The jig carries a manufacturers guarantee in  
accordance with the conditions on the  
enclosed guarantee registration card.  
Re cycling  
Jig, accessories and packaging should be  
sorted for environmentally friendly recycling.  
-13-  
 
Com bi 65 0  
COM BI 65 0  
SPARE PARTS DIAGRAM  
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COM BI 65 0 - SPARE PARTS LIST  
v1.0 10/ 19 9 9  
Item  
Qty  
Description  
Ref.  
1
2
3
4
5
6
7
8
1
2
1
0
0
0
0
1
Combi 650 Jig  
Alloy Bush  
Length Setting Stop  
Machine Screw Csk M8 x 50mm Slot  
Washer 8.5mm x 32mm x 1.0mm  
Knob M8  
Combi Jig ‘O’ Ring Pack for Bushes (pack of 5)  
Manual  
COMBI/650  
BUSH/650  
CJ/LSK  
WP-SCW/41  
WP-WASH/17  
WP-KNOB/10  
CJ/ORS  
MANU/650  
-14-  
 
Com bi 65 0  
TROUBLE SHOOTING  
Fa ult  
Ca us e  
Re m e dy  
Joint does not fit correctly  
at the radius.  
Cutter or guide bush is the  
incorrect diameter or location  
bushes are not against  
worktop edge.  
Check concentricity of cutter  
with guide bush. Cutter 12.7mm  
diameter with 30mm diameter  
guide bush. Ensure location  
bushes touch worktop.  
The back edge of the joint  
does not line up.  
Either the length stop or  
template was in the incorrect  
position, or the worktop has  
not pushed up against the  
length stop when the joint  
was cut.  
Check position of length stop  
and re-cut joints.  
When clamped together the The guide bush has drifted away  
Check with a straight edge  
which part of the joint is uneven  
and re-cut (this can only be  
done on the male cut) ensuring  
that the guide bush is kept  
against the template by  
joint has irregular gaps.  
from the edge of the template  
whilst cutting either part of the  
joint, or wood chips in particle  
board have torn slightly.  
machining from left to right. Use  
abrasive paper to remove torn  
wood chips.  
Chipped laminate  
Can be caused by a blunt cutter  
or removing too much material  
at one pass or exiting out of  
postform edge.  
Always use sharp cutters and  
when cutting through the  
laminate cut 3–4mm of material.  
Maintain correct feed direction,  
to ensure cutter enters  
postform edge.  
Jig slipping on material  
Clamps not secure or too deep  
a cut being made or cutter is  
blunt.  
Check clamps for wear. Clamp  
securely, take shallow passes,  
use a sharp cutter.  
Cut joints not square  
Router has tilted or operator  
has leaned heavily on router  
causing jig flex.  
Ensure jig is supported and do  
not push hard on router taking  
shallow passes. Ensure weight  
of router is on supported part  
of jig and that the router is  
upright.  
Assembled joint not flush  
or bowed  
Worktop different thickness or  
worktop not flat (cupped).  
Ensure worktop is same  
thickness and flat.  
-15-  
 
Trend Machinery & Cutting Tools Ltd.  
Odhams Trading Estate St Albans Road  
Watford WD24 7TR England  
Enquiries: _____________0800 487363  
Technical Support:_____01923 224681  
Fax: _________________01923 236879  
RECYCLABLE  
© Copyright Trend 2002. No part of this publication may be reproduced, stored or transmitted in any form without prior permission.  
Our policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting Tools  
cannot be held liable for any material rendered unusable or any form of consequential loss. E&OE  
 

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